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The standard details and calculation formula table for valve leakage

Update time:2025.08.27       Views:71

In our daily work, we often receive inquiries from customers regarding the testing standards and methods applied to the valves we were produced,here we ZhengFeng valve provide the offcial answer;

     Standard      

Grade of leakage

testing medium

Maximum allowable leakage

decision method
API 598
Metal seated Liquid

No visible water droplets

 (visual inspection)

Qualitative determination: 

No water droplets form at the outlet end within ≥1 minute

Gas

No continuous bubbles

 (single bubbles are allowed to occur intermittently)

Qualitative determination: 

No continuous bubble flow within ≥1 minute 

(observe by immersing the outlet in water)

soft seat seal Liquid / Gas Zero leakage There are no droplets or bubbles at all
ANSI/FCI 70-2
Class II
Liquid / Gas
≤ 0.5% Rated flow of the valve
QL≤0.005×Qrated
Class   III
Liquid / Gas
≤ 0.1% Rated flow of the valve
QL≤0.001×Qrated
Class   IV
Liquid / Gas
≤ 0.1% Rated flow of the valve
QL=0.0004×ΔP×D
 (ml/min)
Class   VI
Gas

Bubble counting method

(DN≤50:≤6   bubbles/min)

(ΔP=differential presasure/kPa, D=diameter of seat/mm)
ISO 5208
Class B Liquid 
≤ 0.1 ×   DN (ml/min)

QL≤0.1×DN

(example : size DN100≤10 ml/min)

Class C Liquid 
≤ 0.3 ×   DN (ml/min)
QL≤0.3×DN
Class D Gas
≤ 0.3 ×   DN (ml/min) or ≤ 3 × DN (bubbles/min)
QL≤0.3×DN
 (ml/min)

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